At Hartford Technologies the manufacture of precision balls is a combination of an exacting science, experience, and the most modern facilities for efficient ball production. Only the finest grades of ball wire are used, selected and inspected to our own high standards.

Heading
First, the wire or rod, depending on the size ball to be made, is cut into slugs and "headed", or cold-formed, into spherical blanks on high-speed automatic machines.

  Flashing
The flashing operation removes the "belt" and small protrusions from the surface by rolling them between two hard plates under very high pressure. This brings the balls to their "rough" size and sphericity.
  Heat Treat
The balls are then heat-treated, or hardened, in a controlled atmosphere furnace. The balls are then inspected for
grain size and metallurgical structure.
  Grinding
The hardened balls are then precision ground by rolling them between a fixed iron plate and a very hard fine-grit grinding wheel to bring them to their finished size.

 

Lapping and Polishing
To ensure the balls meet diameter and sphericity tolerances the balls are then rolled between two iron plates: one of which is fixed and the other which rotates and at a very low speed.  A polishing operation creates a high shine to the ball.






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